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Capabilities & Technologies

Polymer Development

Our unique approach to polymer development allows us to deliver customized, advanced material solutions and innovations to you. 

Our proven success formula takes our knowledge of polymer sciences and advanced filler technologies, combined with our superior processing and component manufacturing capabilities, and delivers an end product that out-performs other commercially available materials. That's our guarantee!             
                                                                                  

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Let's get started today, and let our Engineered Solutions Team share our experience in:     

  • Metal replacement
  • High strength
  • Dimensional stability
  • High temperature
  • High Pressure / High Temperature (HPHT)
  • Chemical resistance
  • Wear resistance
  • Electrical properties
  • ESD
  • Radiation, autoclaving, and sterilization

Our Polymer Processing and Injection Molding Capabilities

Our processing technology begins, where conventional molding ends. We think out of the box with you, to develop innovative molding capabilities that push the boundaries of conventional processing technologies. The result? Molding capabilities that give our polymers a wide array of capabilities that were previously thought to be unattainable. 

All of our products are put through a rigorous process validation system, to ensure material consistency and quality from start to finish. We test every lot of product produced and supply a certified mechanical property report along with all of our molded products. In doing so, that you can rest east knowing that what you purchased is manufactured to established specifications and validated through scientific testing every time, without exception.

 

Talk to Our Experts

 

Let's talk about how our Engineered Solutions team can demonstrate our expertise in:        

  • Higher mechanical performance than traditional polymer molding technologies
  • Lower costs and reduced material waste through near net shape molding
  • Custom blends of high performance materials that will excel in your application
  • Consistent lot-to-lot product attributes with validated testing
  • Improved product traceability through vertical integration and supply chain reduction

Our CNC Machining Techniques

With several in-house CNC technologies to choose from, we are confident in our ability to meet your strictest manufacturing requirements. Our unmatched capacity also ensures that your components are shipped on-time, every time. So whether its plastics or metals, our AS9100-certified Engineered Solutions facilities are well-equipped to keep you at the forefront of innovation.


Our CNC Machining Capabilities Include:

  • CNC machining techniques, specifically developed for polymers
  • 3-D machining technologies
  • 5-axis and 7-axis machining capabilities
  • Twin spindle capabilities
  • Prototype to production quantities
  • Polymer friendly coolants
  • Proprietary annealing techniques
  • Low cost manufacturing options

Our Equipment Includes:

  • Horizontal and vertical CNC machinery centers
  • CNC turning centers with live tooling
  • CNC routers
  • CNC micro drilling
  • Automatic screw machines             
                                                                                                                                                                                                                                                                                                   

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Our Total Assembly and Application Testing Commitment

Driven by customer satisfaction, we ensure that every component that our Engineered Solutions team manufactures, meet the highest quality standards. We achieve this through the following methods:

  • Each part is approved by our deburr department, where proprietary procedures have been developed to deliver high-quality materials and parts.

  • It is critical for us to understand the function of your part, which is why we offer a robust design assistance package that simulates the operating environment of the part

Through this testing we eliminate rejection of parts in the field and help increase the success of quality designs. We also have a thorough understanding of the cleaning and packaging requirements necessary for critical components and assemblies, and will clean and package parts and assemblies in accordance with identified specifications that meet or exceed your requirements.
 

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Near Net Shapes for High Performance Polymers

Our Near Net Shape (NNS) production techniques provide a part/blank, close to the final form, near shape, or “near net” geometry of a finished component. NNS’s reduce the need for surface finishing, and deliver bottom line benefits that can save more than two-thirds of the production costs. The process, which utilizes molding equipment designed and developed by our Engineered Solutions Team, allows us to mold high performance thermoplastics, filled or unfilled, with isotropic mechanical properties. 

Our Near Net Shapes Deliver: 

  • Material savings and virtually no wasted scrap
  • Easier finishing of parts that have complex geometries
  • Option of custom colors, additives, materials blends, and/or other enhancements that may not be readily available in solid stock shape form
  • Reduced fabrication and labor (machining time)
  • Increased production efficiencies
  • Reduced part weight

Our Near Net Shapes Technology in the News

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